OPEN MIND has announced the 2025 version of its hyperMILL® CAD/CAM suite, which brings several notable improvements aimed at enhancing usability and efficiency in manufacturing processes. A standout feature of this release is an automatic deburring function designed to streamline the machining of component geometries.
The new version incorporates a tessellation algorithm and a simplified element display for CAD models, which collectively accelerate the CAD aspects of the software. Effective deburring is critical not only for functionality but also for the overall quality and value of the final product.
hyperMILL® 2025 introduces three new strategies for on-machine deburring, allowing users to handle a variety of component shapes quickly and reliably. The 5-axis deburring strategy automates the calculation of toolpaths after edge selection, supporting both 3-axis and 5-axis modes for optimal machining.
Additionally, the software features a hole brushing strategy that utilizes a specialized tool for deburring cross holes and threads, enhancing surface quality. Users can define machining parameters such as spindle speed and feed rate for different phases of the process, ensuring precision and adaptability.
The 5-axis capabilities have also been upgraded, with a new algorithm that optimizes the machining sequence for simultaneous and indexed tool movements. This is complemented by an ISO Machining strategy that allows for high-precision surface machining, which is particularly beneficial for complex geometries.
In terms of milling and turning, the pocket milling algorithm has been revamped for improved efficiency during roughing operations, especially with large lateral infeeds. The introduction of a V-sketch feature allows users to quickly define turning contours based on 3D models, enhancing the design process.
Moreover, hyperMILL® now supports VIRTUAL Machining, which creates a digital twin of lathes equipped with turret and main spindle configurations. This feature enables precise toolpath calculations while considering machine geometry, thus optimizing performance in tight spaces.
Another significant enhancement is the improved integration between hyperMILL® and Hummingbird-MES, facilitating better tool management across systems. Users can now export tool data seamlessly, ensuring consistency and reliability in tool management processes.
For more details on the hyperMILL® 2025 release, visit OPEN MIND.